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ASME
ASME PCC-2: REPAIR OF PRESSURE EQUIPMENT & PIPING
TSCS 1.3
Practitioner “Repair of Pressure Equipment & Piping” (in references to ASME PCC-2)
Introduction
ASME PCC-2 provides methods for repair of equipment and piping after they have been placed in service.
Many of these repairs are permitted and recommended under In-Service Inspection Codes such as API 510, 570 or 653.
These repair methods include the relevant design, fabrication, examination, and testing practices and may be temporary or permanent.
The course first deals with the appropriate inspection and flaw assessment methods and then describes suitable choices and the methodology of repairs of components when a repair is deemed necessary.
Guidance for the applicability of repair methods based on the type of damage and how to plan and carry out various types of repairs including welding repairs, mechanical repairs, non-welding repairs, testing, and inspection of repairs is provided.
This training course is designed to give logical step-by-step procedures for selecting and implementing the correct remedial actions. The participants would be explained in detail the mechanics of adopting and applying the rules of ASME PCC-2, for day-to-day use in their professional work by explaining several real-life case studies and problem-solving.
Not only will the various repair methods be covered but an overview of the most common welding processes such as GTAW, SMAW, FCAW and GMAW, including the advantages and disadvantages of each. These welding principles are also covered in our Welding Inspector course.
Course Objective
The ASME PCC 2 Pressure Equipment Repair training course provides participants with the knowledge necessary to decide on various types of repairs and includes:
- Overview of welding processes
- Address the repair of components when repair is deemed necessary
- Deciding on temporary or permanent repairs
- Choosing the appropriate repair plan
- Repairs in practice
- Examination and testing of repaired equipment
- Repair Documentation
- In addition familiarize participants with NBIC Part 3 “Repairs and alterations to pressure-retaining items” and WRC Bulletin 566 “Guidelines for Repair Welding of Pressure Equipment in Refineries and Chemical Plants”
Who should attend?
* Plant inspectors
* 2nd or 3rd Party Inspectors
* Site engineers
* Reliability engineers
* Plant maintenance department personnel, &
* Authorities
* others who may be required or being interested in repair methods / systems of pressure equipment
This course also prepares delegate for this certification Exam:
* TUV / TSCS 1.3 Practitioner Repair of Pressure Equipment and Piping
Participants can now pursue TUV / TSCS 1.3 Practitioner Repair of Pressure Equipment and Piping certification with support of TUV Nord, the international certification body.
Log in to www.international-inspector-certification.com or www.ihrc-international-certification.com for more information about IICS.
Public Training:
| Course Date: |
Venue: |
| 23 - 27 July 2025 (5 Days) |
IDC Training House, Puchong,Selangor, Malaysia |
P/S: Available for In-House (Upon Request)
ASME PCC-1: Bolting and Flange Joint Integrity Inspector & Specialist
Introduction
The ‘BOLTING & FLANGE JOINT INTEGRITY INSPECTOR & SPECIALIST‘ Qualification Program is designed to train and evaluate a Pressure Equipment Inspector’s ability to access, inspect, manage and develop procedures in an effective manner during construction, commissioning and operational phases.
Through our course and hands-on training, successful candidates will understand and demonstrate the principles and practices to safe bolted joint assembly and implementation of flange integrity systems as outlined in Appendix A of ASME PCC-1”Guidelines for Pressure Boundary Bolted Flange Joint Assembly” and EN 15914:”Qualifacation of personnel competency in the assembly of the bolted connections of critical service pressurized system.”
This program benefits employers and the industry as a whole by helping to:
• Improve management control of flange joint inspection, repair, alteration and rerating.
• Reduce the potential of unscheduled shutdowns or other emergency situations resulting from leaking flange connections and/or destruction of flange components.
Course Objective
The course provides participants with the knowledge necessary to:
• Explain the importance & method involved in bolting assemblies.
• Identify & evaluate the types of industrial flanged joints and problems.
• Describe common flange principles.
• Explain the advantages of using bolted & flange joints.
• Discuss the concepts that underlie a functioning bolted joint.
• Describe & recognize the importance of following the ASME PCC-1 guidelines.
• Contribute to a safe work environment for bolting assemblies.
Who Should Attend?
Engineers and technicians involved in the assembly, disassembly or quality assurance of bolted joints for major plants, operators and contractors in oil & gas,
petrochemical and power generations, or any industry that employs pressure boundary bolted flange joints.
• API Inspectors / Project Engineers
• Inspection Supervisors
• Technicians
• Field QA /QC personnel
This course also prepares delegate for this certification Exam:
* TUV / TSCS 1.2 Qualified Bolting and Flange Joint Integrity Specialist
Participants can now pursue TUV / TSCS 1.2 Qualified Bolting and Flange Joint Integrity Specialist certification with support of TUV Nord, the international certification body.
Log in to www.international-inspector-certification.com or www.ihrc-international-certification.com for more information about IICS.
Public Training:
| Course Date: |
Venue: |
| 14 - 17 April 2025 |
IDC Training House, Puchong, Selangor, Malaysia |
P/S: Available for In-House (Upon Request)
MOBILE & CRAWLER CRANE INSPECTOR'S CERTIFICATION PROGRAM (ASME B30.5 / ISO 23814)
Introduction
This program has two interrelated purposes:
- Firstly, to introduce students to the safe operating environment and inspection procedures of Mobile Class Cranes
- Secondly, to enhance better knowledge and skills in Mobile & Crawler Crane Inspection
Instruction will include lectures, discussion, video, Power-Point presentations and practical lessons by using an actual crane (provided Covid 19 situation allows) .
Course Objective
At the end of the course, delegates will:
- Become a “competent personnel” to inspect mobile cranes and related lifting tackles and
- Be able to understand and interpret relevant and applicable standards.
- Become confident in caring out difficult tasks related to inspection of mobile
Who should attend?
- Maintenance Personnel from Mobil crane operator companies and owners of Mobil cranes
- Project owners using Mobile cranes
- Personnel of construction authorities
- Government bodies and inspectors
- Inspection and certification bodies carrying out inspections on mobile cranes
- Other lifting and crane inspection or crane operating personnel
This course also prepares delegate for this certification Exam:
* TUV / IICS 4.2 Certified Mobile Crane Inspector
Participants can now pursue TUV / IICS 4.2 Certified Mobile Crane Inspector certification with support of TUV Nord, the international certification body.
Log in to www.international-inspector-certification.com or www.ihrc-international-certification.com for more information about IICS.
Public Training:
| Course Date: |
Venue: |
| 14 - 19 April 2025 (5 Days) |
IDC Training House, Puchong,Selangor, Malaysia |
P/S: Available for In-House (Upon Request)
ASME B31.3 Process Piping
Introduction
This 5 days specialist course provides complete comprehensive coverage of ASME B 31.3 – Process Piping Code requirements for the design, construction and integrity of process piping systems. The course includes the new requirements of the new edition of ASME B 31.3.
The course is designed to engineer the participants into becoming a complete ASME Code professional and apply the code in the design, analysis, fabrication, erection and testing of process piping systems.
Course Objective
Upon successful completion of the course, participants will be able to:
- Have a very good background on the scope & definition of ASME B31.3, process piping design, construction & mechanical integrity
- Understand metallic pipe and fitting selection including its system failure, bases for selection and method requirements
- Identify the strengths of materials including its requirements and be able to identify the bases for design stresses
- Determine the components of pressure design and be able to know the concepts of weld joint strength factor and design pressure & temperature
- Know the process of valve selection and be able to list the requirements needed for the selection process
- Become familiar with the design of flanged joints and be able to describe its features & functions
- Introduce flexibility & flexibility analysis and able to explain the general considerations for the layout and support of pipes ‚ Learn the various types and designs of expansion joints and be able to describe their components and use
- Understand the fabrication and installation methods of piping system and be able to list the requirements and guidelines needed in the inspection, examination and testing of pipes
- Know the design, fabrication, installation, inspection, examination and testing methods for nonmetallic piping systems, category M Fluid service , high pressure piping & high purity piping systems
- Review the concept of API 570 including its inspection, repair, alteration and rerating of in-service piping
Who should attend?
- Piping engineers, Piping designers, Pipe stress engineers, Senior Draftsmen working for EPC companies & Design Offices.
- Maintenance, QA/QC personnel, Piping Inspectors working for Process plants including Oil & Gas, Chemical, Petrochemical, Steel , Paper & Pulp, Semiconductor, Cryogenic, Water & Food Processing, Pharmaceutical, Cement, Utility & Textile plants.
- Managers, Engineers, Supervisors and Plant Operation Personnel working for Process Plants.
This course also prepares delegate for this certification Exam:
* TUV / IICS 1.5 Certified Process Piping Inspector
Participants can now pursue TUV / IICS 1.5 Certified Process Piping Inspector with support of TUV Nord, the international certification body.
Log in to www.international-inspector-certification.com or www.ihrc-international-certification.com for more information about IICS.
Public Training:
| Course Date: |
Venue: |
|
19 - 24 May 2025 (6 Days) |
IDC Training House, Puchong, Selangor, Malaysia |
P/S: Available for In-House (Upon Request)
ASME IX and AWS D1.1 "Welding Qualification" Code Simplified / IICS 3.3 Personnel Reviewing Welding Procedures & Welder Certifications in accordance with ASME Sect. IX and AWS D1.1
Master the best practices of ASME IX Welding Qualifications Code & AWS D1.1 (Structural welding code steel) to reduce costs, improve plant reliability & productivity, facilitate trade and prevent environmental hazard.
This course gives participants coming from Engineering, Manufacturing, Repair and Testing Companies a comprehensive overview about ”Welding Qualifications” as per ASME Section IX & AWS D1.1 (Structural Welding Code-Steel) and prepares them to fully comply with Code Requirements.
After completion of this workshop-like training course the participants will be able to handle code-related welding certification tasks like creating and interpreting WPS, PQR, WPQ etc. Understanding and interpreting the Code requirements correctly makes project executions and the company's operation more efficient and profitable.
Who should attend?
- Pressure equipment Manufacturer
- Manufacturer of Steel Structurers
- Inspectors of Plant Construction projects and civil structures
- Inspection companies
- Engineers & inspectors working in refineries, chemical, industrial & gas plants and oil fields.
This course also prepares delegate for this certification Exam:
* IICS 3.3 Personal Reviewing Welding Procedures and Welder Certifications
Participants can now pursue IICS 3.3 Personal Reviewing Welding Procedures and Welder Certifications with support of TUV Nord, the international certification body.
Log in to www.international-inspector-certification.com or www.ihrc-international-certification.com for more information about IICS.
Public Training:
| Course Date: |
Venue: |
|
26 - 29 May 2025 (4 Days) |
IDC Training House, Puchong, Selangor, Malaysia |
P/S: Available for In-House (Upon Request)